Forklift tire maintenance: an essential component of workplace safety

May 21, 2025

Warehouses and manufacturing plants are buzzing with activity—forklifts, pallet jacks, and other vehicles constantly on the move to boost productivity and minimize downtime. But in the midst of this hustle, risks are never far behind. Numerous accidents are linked to the use of moving machinery, especially forklifts. According to the Occupational Safety and Health Administration (OSHA), an estimated 35,000 to 62,000 forklift-related injuries occur annually1. A key underlying factor in these incidents is often the poor maintenance of tires. So, the next question arises: how can we improve safety while maintaining optimal efficiency?

In this article, you will discover:

  • How tire inspections play a crucial role in ensuring health and safety in workplace.
  • How Solideal On-Site Service (SOS) can help fleet managers save time efficiently.
  • Why health and safety protocols are effective only when your service provider shares the same commitment to safety.

Promote a Safety-Focused Approach

​To begin, it is necessary to identify the specific hazards associated with the use of forklifts. This assessment allows for the definition of appropriate preventive measures, ensuring the safety of your teams. Additionally, clear warning signs and visible floor markings are valuable tools. By delineating the pathways for pedestrians and vehicles, these measures minimize collision risks and facilitate smooth traffic flow.

The selection and maintenance of vehicles and tires, often overlooked but essential, are crucial. Here are some recommendations to ensure this aspect is secure.

Prevent Incidents Through Forklift Tire Maintenance

  • CONDUCTING DAILY CHECKS

Action: Perform daily checks to monitor tire wear based on usage.

Objective: Anticipate the need for tire replacement.

Advantage: Helps prevent incidents before they occur by keeping tires in good condition and avoiding unexpected breakdowns.

SOS Advice: Keep a checklist handy to ensure all critical points are covered during daily inspections. This helps maintain consistency and thoroughness. Encourage operators to report any unusual tire wear patterns immediately, as early detection can prevent larger issues.

  • SETTING UP AN ALERT SYSTEM

Action: Implement an alert system to allow operators to immediately report suspicious or defective tires.

Objective: Ensure quick and effective communication.

Advantage: Rapid communication is essential for safety, enabling immediate action to prevent accidents.

SOS Advice: Use a digital system or app for alerts to streamline communication and ensure quick response times. Train operators on how to use it effectively and emphasize the importance of reporting issues promptly.

  • CREATING AN INSPECTION PROGRAM​

Action: Create a regular inspection program to check the condition of tires and vehicles.

Objective: Detect wear, deformations, or any signs of damage.

Advantage: Allows for proactive maintenance by identifying and resolving issues before they become serious.

SOS Advice: Schedule inspections during low-activity periods to minimize disruption to operations. Document all findings from inspections to track trends and plan future maintenance more effectively.

  • CONSULTING WITH EXPERTS

Action: Engage professional services for inspections and advice on vehicle and component maintenance.

Objective: Select the right tire based on application and work environment.

Advantage: Optimize forklift performance and enhance the efficiency of the maintenance program with specialized advice.

SOS Advice: Choose experts with a proven track record in your industry to ensure they understand your specific needs. Regularly review expert recommendations and integrate them into your maintenance protocols to continuously improve performance.

Learn more about our fleet analysis and management service.

Solideal On-Site Service’s Commitment to Safety

For fleet managers seeking solutions to enhance safety, Solideal On-Site Service emerges as a key partner. In addition to bringing all the necessary equipment directly to your site, our service offering is structured around rigorous principles that contribute to both safety and efficiency.

Here are the five principles that guide each of our interventions:

1. Validated Competence: All Solideal On-Site Service technicians receive specific training to safely perform tasks, thus ensuring quality interventions.

2. Collective Responsibility: Our team ensures the safety of everyone present on-site, operating responsibly and appropriately. We only operate in areas where there are no pedestrians, and the area is visibly marked with safety cones.

3. Workplace Verification: Before undertaking any task, our experts ensure that the workspace is secure. This includes implementing preventive measures defined in collaboration with the client.

4. Adherence to Safety Protocols: Our Solideal On-Site Service experts strictly follow guidelines governing the pressing, mounting, deflation, and inflation of tires to minimize accident risks.

5. Safe Use of Tools: We respect and use equipment safely. We do not alter, modify, block, or fail to utilize the safety devices at our disposal.

Safety is everyone’s responsibility, and investing in the maintenance of forklift tires may initially seem insignificant, but it can make a substantial difference in accident prevention. By following some of our recommendations, you will contribute to reducing the risk of incidents and fostering a safer work environment for all.

  1. References and more information: OSHA Forklift Accident Statistics You Need to Know, Accident Search Results | Occupational Safety and Health Administration osha.gov ↩︎